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SCHUNK Gripping and Toolholding: Pneumatic vs Electric vs Hydraulic vs Clamping Systems Compared

SCHUNK Gripping and Toolholding: Pneumatic vs Electric vs Hydraulic vs Clamping Systems Compared

SCHUNK Gripping and Toolholding: Pneumatic vs Electric vs Hydraulic vs Clamping Systems Compared

At a Glance. SCHUNK covers three broad categories of workholding: robotic grippers (pneumatic PGN-plus and electric EGK series), CNC toolholding (hydraulic expansion PSH, shrink-fit / inductive AZB and GZB-S chucks), and compensating / special tooling (CTS compensating mandrels, GSW-B / GSW-V parallel / vibration-damped holders). The right choice depends on what you are moving (parts vs tools), how clean the environment is, and whether you need position feedback (electric) or simple open/close (pneumatic).

1. Side-by-Side Comparison Table

Product Family Drive Type Primary Function Stock Example
PGN-plus (generic)PneumaticUniversal 2- / 3-jaw gripperProject-specific
EGKElectric (servo)Position-controlled gripper, I/O or fieldbusEGK 25-IL-M-B
PSH (expansion chuck)Hydraulic (internal oil)CNC toolholding HSK / SK / CATPSH 32-1-EX
AZB (inductive shrink-fit chuck)Induction / thermalHigh-precision shrink-fit for HSK / CATAZB MAZAK CAT 40 45° L1=44,1
GZB-SMechanical shrink sleeveRadial clamping sleeve for slim toolsGZB-S Ø8 Ø2.5 PK
CTS BPneumatic / mechanicalCompensating mandrel for insertsCTS B-300-MM-V
GSW-B / GSW-VMechanicalVibration-damped parallel holders / turning holdersGSW-B 50-P, GSW-V20-SND080
CC ER (collet chuck)Mechanical ER colletStandard ER collet chuck for toolingCC ER 16 P Ø1/8"

2. Decision Guide — Which SCHUNK Series Fits Your Application?

  1. Pick-and-place parts with simple open/close, no position feedback needed? → PGN-plus pneumatic gripper, double-acting.
  2. Need grip-force control or open / part-present / lost-part detection? → EGK electric gripper (EGK 25-IL-M-B) with IO-Link or fieldbus.
  3. CNC spindle, need high clamping force > 25 kN and good damping? → PSH hydraulic expansion chuck (PSH 32-1-EX).
  4. CNC spindle, need balance grade G2.5 at 25 000 rpm and minimum runout? → AZB inductive shrink-fit chuck (AZB MAZAK CAT 40 45°).
  5. Need to clamp slim tools (Ø3–6 mm) without sacrificing rigidity? → GZB-S shrink sleeve (Ø8 Ø2.5 PK) on top of a shrink-fit holder.
  6. Need compensating mandrel for inserts (e.g. turning inserts)? → CTS B (CTS B-300-MM-V) — pull-back axial compensation.
  7. Need vibration-damped turning holder? → GSW-B or GSW-V series (GSW-B 50-P, GSW-V20-SND080).
  8. Generic ER collet on a CNC spindle for Ø1/8"–Ø16 mm tools? → CC ER collet chuck (CC ER 16 P Ø1/8").

3. Pneumatic vs Electric Grippers — Practical Trade-offs

AspectPneumatic (PGN-plus)Electric (EGK)
Cycle time20–80 ms typical100–400 ms typical
Position feedbackOptional (limit switches)Built-in (absolute / incremental)
Force controlIndirect (via pressure)Direct (closed-loop current)
Air supplyRequired (clean 6 bar)Not required
Clean-room suitabilityLimited (exhaust)Excellent
Cost per unitLowerHigher (3–5×)

4. CNC Toolholding — Why PSH vs Shrink-Fit (AZB)?

Hydraulic expansion chucks (PSH) are quick to set up — one Allen key, no heater — and they damp vibration well, making them ideal for heavy roughing and interrupted cuts. Shrink-fit chucks (AZB) require an induction heater but offer the best runout (< 3 µm) and balance grade, ideal for high-speed finishing and HPC / trochoidal milling. Many shops keep both families on hand.

5. Quick FAQ

Q: Can I retrofit PSH chucks with shrink-fit tools?
No — PSH needs the tool shank tolerance h6 and the hydraulic clamping pressure; shrink-fit tools need h6 tolerance and thermal expansion. Use dedicated shanks.

Q: Are SCHUNK EGK grippers IP67?
Many are IP65 or IP67 depending on variant; check the nameplate for the exact rating before using in washdown.

Q: What's the difference between GSW-B and GSW-V?
GSW-B is a vibration-damped boring bar holder; GSW-V is a turning holder with V-flange mounting.

6. Related Products in Stock

Need help sizing a SCHUNK gripper for a robot cell or selecting the right toolholder for your CNC spindle? Request a quote with your part / tool dimensions, cycle time and cleanliness class; we will cross-reference the right SCHUNK family and accessories.

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