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WIKA Pressure and Temperature Instrumentation: Transmitter vs Gauge vs Switch vs Thermometer

WIKA Pressure and Temperature Instrumentation: Transmitter vs Gauge vs Switch vs Thermometer

WIKA Pressure and Temperature Instrumentation: Transmitter vs Gauge vs Switch vs Thermometer

At a Glance. WIKA covers the four pillars of process instrumentation: TR10 / A2G-mini pressure transmitters (4–20 mA / HART output, electronic reading); 100.10 / 100.12 dial pressure gauges (local mechanical readout); 981.10 electronic pressure / differential switches (relay output on setpoint); TC82 / FLR-F temperature switches and thermometers. The right choice is dictated by whether the operator needs a local reading, a remote (4–20 mA) signal, a switching contact, or all three.

1. Side-by-Side Comparison Table

Family Output / Readout Function Stock Example
TR10-3 (pressure transmitter)4–20 mA + HARTRemote pressure reading into DCS / PLCTR10-3
A2G-mini (differential pressure transmitter)4–20 mA / ModbusHVAC and filter dP monitoringA2G-mini
100.10 / 100.12 (process gauge)Local dialOn-site pressure indication, no electronics100.10 / 100.12
981.10 (electronic pressure switch)Relay + 4–20 mASwitching on pressure setpoint + analog signal981.10
TC82 (temperature switch / sensor)Relay / 4–20 mASwitching on temperature + analog outputTC82
990.24 (electronic pressure switch, compact)Relay / PNPCompact pressure switch for OEM machines990.24
1000-6A (gas-actuated thermometer)Local dialProcess temperature at the point of measurement1000-6A
FLR-F (float level / thermometer)Local readingCombined level and temperature for tanksFLR-F

2. Decision Guide — Which WIKA Instrument Fits Your Application?

  1. Need 4–20 mA into DCS / SCADA from a process pipe? → TR10-3 pressure transmitter (TR10-3).
  2. Filter or HVAC duct, need dP 0–100 Pa / 0–10 kPa? → A2G-mini dP transmitter (A2G-mini).
  3. Local dial reading for an operator, no electronics? → 100.10 / 100.12 process gauge (100.10 / 100.12).
  4. Pump / compressor trip on pressure threshold? → 981.10 electronic pressure switch (981.10) with relay output.
  5. Temperature trip on a bearing or motor housing? → TC82 temperature switch (TC82).
  6. Compact OEM machine, only PNP switching needed? → 990.24 compact pressure switch (990.24).
  7. Local temperature indication next to a pipe, no power? → 1000-6A gas-actuated thermometer (1000-6A).
  8. Tank level + temperature in one mechanical instrument? → FLR-F float thermometer (FLR-F).

3. Transmitter vs Gauge vs Switch — When to Use Which

AspectTransmitter (TR10)Gauge (100.10)Switch (981.10)
Provides readingYes (continuous 4–20 mA)Yes (local dial)No / optional
Provides switching contactNoNoYes (relay or PNP)
Power supplyRequired (loop powered)Not requiredRequired
Accuracy class±0.1 % to ±0.5 %Class 1.0 to 2.5±0.5 % FS typical
Use caseProcess control, data loggingLocal visual indicationAlarm, trip, interlock

4. Sizing — Pick the Right Range

For a process transmitter, choose a calibrated range that puts the normal operating point at 50–70 % of span. For a gauge, the operating point at 60–80 % of full scale. For a switch, the setpoint should sit between 30 % and 70 % of the sensor range for repeatable switching.

5. Quick FAQ

Q: Can a TR10 replace a 100.10 gauge?
Functionally yes, but a transmitter needs a power loop and a remote reader; a gauge is stand-alone. Many plants mount both: the gauge for the local operator, the transmitter for the DCS.

Q: Is 981.10 HART capable?
Yes, the 981.10 has HART on most variants for remote setpoint adjustment.

Q: Can TC82 measure both temperature and switch?
Yes, the TC82 has an analog 4–20 mA output for reading and a relay for switching on setpoint.

6. Related Products in Stock

Need help selecting the right WIKA pressure or temperature instrument — transmitter, gauge, switch or thermometer — for your process line? Request a quote with your medium, range, output type and approval requirements; we will cross-reference the right WIKA model.

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